Project Rust Buggy !

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ossme
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Project Rust Buggy !

Post by ossme » Thu Mar 15, 2012 9:30 am

Well, I have lots of parts that came out of Rust Bucket.

So, I'm planning build a buggy using all those parts. Something like this:

Image

I'm going to build this at home, in my garage, using whatever parts I can find from the scrapyards. So, It is going to be a slow and painful process ! :lol:

What is the plan ?

- get a rear-ended Jeep TJ or YJ.
- Remove the stock chassis and add tube chassis
- Use my old engine (possibly stroking it).
- Use my Current 33" tires.
- do something about the front and rear axles
- custom suspension setup.


But first thing is first, Since my garage space is fully occupied by Building material for my home. This is going to take another 6 months so I have all the time to plan this and get the parts I need! :mrgreen:
RB project:
Current status: Blue 1998 Jeep TJ : AEV Higline Kit * Custom Viper GTS Blue paint job * Golen 4.6L stroker * AEM FI/C 8 system * Griffin 3" Radiator * Custom 2.5" "quite" exhaust system with MagnaFlow Aftermarket Catalyst and Dynamax Cut Back * NV3550 gearbox * B&M short Shifter for NV3550 * IronMan steering stabilizer * IronMan 2.5" Coils * Rancho 9000xl shocks * Front and Rear Dana 44 * Front RCV Performance CV shafts * Front Synergy Suspension inner sleeve * Front Black Magic Brake upgrade kit * Front Factory Rubicon Locker * Rear Factory 10 chromoly axle shafts * Superior Bolt on Truss Kit * Rear ARB locker * Motive gear 4.88 gears * BFgoodrich KM2 35x12.5r15 Tires * SPOD switch Panel * ARB Twin compressor * AEV Tummy Tuck * Currie Enterprises JJ Fully Adjustable Control Arms * Rugged Ridge angle Reduction * Rugged Ridge Rear Drive Shaft * Warn Rear Bumper * Mopar Rock Crawler Front bumper Warn VR-1000s Winch with Synthetic rob * Rock Hard 4x4 License Plate & 3rd Brake Relocation Bracket * Front and Rear AOR LED lights * Rugged Ridge All weather Floor mattes In Progress: Rear Savvy LED light with Custom Europe to US wiring conversion * Upcoming planes: Jarry Can Holders * 2.5 Gallon Smittybilt air tank with a secondary compressor Future Plans: Currie Enterprises Tie Rod kit * Mopar Rear Bumper * Front truck-lite LED head lights * High Steering kit * Hydro steering * King shocks * Racing seats * Cruise Control * Side armors * Sound and Heat proofing the interior * Interior Carpeting * Rust Proofing Fixing the A/C! :mrgreen:

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Re: Project Rust Buggy !

Post by SSS » Thu Mar 15, 2012 9:34 am

cool idea!

but for sure it will become more expensive than you think :lol:

the axles and suspension (coil overs?, ORI struts?) will be a MAJOR expense ! :twisted: :twisted: :twisted:
(and will be more capable than your actual RB :lol: )

for any one interested in extreme buggy ... uhhhm "juggy" stuff ... here is the ultimate collection :
http://www.pirate4x4.com/forum/showthread.php?t=578353
(drool)
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Re: Project Rust Buggy !

Post by ossme » Thu Mar 15, 2012 9:40 am

SSS wrote:cool idea!

but for sure it will become more expensive as you think :lol:

the axles and suspension (coil overs?, ORI struts?) will be a MAJOR expense ! :twisted: :twisted: :twisted:
(and will be more capable than your actual RB :lol: )
So True !! :lol:

The axles will be most likely scrapyard work. HP dana 30 or even LP dana 30 on the front or a custom home-built dana 44 for the front. The rear will get either Ford 8.8 or even the dana 35 I have. The major thing will be the suspension since I can't fabricate this. But I might find something with reasonable expenses.

It's not going to be high or big as the one in the picture (unless I want it for rock crawling! :mrgreen:). I will try to keep a LCG design as well.

I hope that I can use this when Rust Bucket is resting or having some modifications done to it.. :mrgreen:
RB project:
Current status: Blue 1998 Jeep TJ : AEV Higline Kit * Custom Viper GTS Blue paint job * Golen 4.6L stroker * AEM FI/C 8 system * Griffin 3" Radiator * Custom 2.5" "quite" exhaust system with MagnaFlow Aftermarket Catalyst and Dynamax Cut Back * NV3550 gearbox * B&M short Shifter for NV3550 * IronMan steering stabilizer * IronMan 2.5" Coils * Rancho 9000xl shocks * Front and Rear Dana 44 * Front RCV Performance CV shafts * Front Synergy Suspension inner sleeve * Front Black Magic Brake upgrade kit * Front Factory Rubicon Locker * Rear Factory 10 chromoly axle shafts * Superior Bolt on Truss Kit * Rear ARB locker * Motive gear 4.88 gears * BFgoodrich KM2 35x12.5r15 Tires * SPOD switch Panel * ARB Twin compressor * AEV Tummy Tuck * Currie Enterprises JJ Fully Adjustable Control Arms * Rugged Ridge angle Reduction * Rugged Ridge Rear Drive Shaft * Warn Rear Bumper * Mopar Rock Crawler Front bumper Warn VR-1000s Winch with Synthetic rob * Rock Hard 4x4 License Plate & 3rd Brake Relocation Bracket * Front and Rear AOR LED lights * Rugged Ridge All weather Floor mattes In Progress: Rear Savvy LED light with Custom Europe to US wiring conversion * Upcoming planes: Jarry Can Holders * 2.5 Gallon Smittybilt air tank with a secondary compressor Future Plans: Currie Enterprises Tie Rod kit * Mopar Rear Bumper * Front truck-lite LED head lights * High Steering kit * Hydro steering * King shocks * Racing seats * Cruise Control * Side armors * Sound and Heat proofing the interior * Interior Carpeting * Rust Proofing Fixing the A/C! :mrgreen:

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Re: Project Rust Buggy !

Post by ossme » Thu Mar 15, 2012 10:01 am

Something like this

Image
RB project:
Current status: Blue 1998 Jeep TJ : AEV Higline Kit * Custom Viper GTS Blue paint job * Golen 4.6L stroker * AEM FI/C 8 system * Griffin 3" Radiator * Custom 2.5" "quite" exhaust system with MagnaFlow Aftermarket Catalyst and Dynamax Cut Back * NV3550 gearbox * B&M short Shifter for NV3550 * IronMan steering stabilizer * IronMan 2.5" Coils * Rancho 9000xl shocks * Front and Rear Dana 44 * Front RCV Performance CV shafts * Front Synergy Suspension inner sleeve * Front Black Magic Brake upgrade kit * Front Factory Rubicon Locker * Rear Factory 10 chromoly axle shafts * Superior Bolt on Truss Kit * Rear ARB locker * Motive gear 4.88 gears * BFgoodrich KM2 35x12.5r15 Tires * SPOD switch Panel * ARB Twin compressor * AEV Tummy Tuck * Currie Enterprises JJ Fully Adjustable Control Arms * Rugged Ridge angle Reduction * Rugged Ridge Rear Drive Shaft * Warn Rear Bumper * Mopar Rock Crawler Front bumper Warn VR-1000s Winch with Synthetic rob * Rock Hard 4x4 License Plate & 3rd Brake Relocation Bracket * Front and Rear AOR LED lights * Rugged Ridge All weather Floor mattes In Progress: Rear Savvy LED light with Custom Europe to US wiring conversion * Upcoming planes: Jarry Can Holders * 2.5 Gallon Smittybilt air tank with a secondary compressor Future Plans: Currie Enterprises Tie Rod kit * Mopar Rear Bumper * Front truck-lite LED head lights * High Steering kit * Hydro steering * King shocks * Racing seats * Cruise Control * Side armors * Sound and Heat proofing the interior * Interior Carpeting * Rust Proofing Fixing the A/C! :mrgreen:

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Re: Project Rust Buggy !

Post by latief » Thu Mar 15, 2012 10:56 am

haven't we learned anything about names ? :D :D
2008 Wrangler JK
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Re: Project Rust Buggy !

Post by MalteJK » Thu Mar 15, 2012 11:17 am

Well that looks nice ;) ... a small little monster (only 54'' tires and a v8 or something like that, right ? )
http://www.oryx4x4.com

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#green Jk Sahara ( totally stock ) ( 2013 -
#green Jk Sport ( totally struck ) ( 2013 - 2013 )
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Re: Project Rust Buggy !

Post by ossme » Sun Mar 18, 2012 7:09 am

latief wrote:haven't we learned anything about names ? :D :D
Yes, it is a cool name !! :lol:
RB project:
Current status: Blue 1998 Jeep TJ : AEV Higline Kit * Custom Viper GTS Blue paint job * Golen 4.6L stroker * AEM FI/C 8 system * Griffin 3" Radiator * Custom 2.5" "quite" exhaust system with MagnaFlow Aftermarket Catalyst and Dynamax Cut Back * NV3550 gearbox * B&M short Shifter for NV3550 * IronMan steering stabilizer * IronMan 2.5" Coils * Rancho 9000xl shocks * Front and Rear Dana 44 * Front RCV Performance CV shafts * Front Synergy Suspension inner sleeve * Front Black Magic Brake upgrade kit * Front Factory Rubicon Locker * Rear Factory 10 chromoly axle shafts * Superior Bolt on Truss Kit * Rear ARB locker * Motive gear 4.88 gears * BFgoodrich KM2 35x12.5r15 Tires * SPOD switch Panel * ARB Twin compressor * AEV Tummy Tuck * Currie Enterprises JJ Fully Adjustable Control Arms * Rugged Ridge angle Reduction * Rugged Ridge Rear Drive Shaft * Warn Rear Bumper * Mopar Rock Crawler Front bumper Warn VR-1000s Winch with Synthetic rob * Rock Hard 4x4 License Plate & 3rd Brake Relocation Bracket * Front and Rear AOR LED lights * Rugged Ridge All weather Floor mattes In Progress: Rear Savvy LED light with Custom Europe to US wiring conversion * Upcoming planes: Jarry Can Holders * 2.5 Gallon Smittybilt air tank with a secondary compressor Future Plans: Currie Enterprises Tie Rod kit * Mopar Rear Bumper * Front truck-lite LED head lights * High Steering kit * Hydro steering * King shocks * Racing seats * Cruise Control * Side armors * Sound and Heat proofing the interior * Interior Carpeting * Rust Proofing Fixing the A/C! :mrgreen:

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Re: Project Rust Buggy !

Post by ossme » Sun Mar 18, 2012 7:13 am

MalteJK wrote:Well that looks nice ;) ... a small little monster (only 54'' tires and a v8 or something like that, right ? )
No no no, No v8 in this one.... And difenatly no 54" tires .. :?

I will stick with jeeps 4.0l straight six and the 33" tires since I already have all of those parts. :)
I might stroke the engine since I already have a brand new shaft and other stuff ... :mrgreen:
RB project:
Current status: Blue 1998 Jeep TJ : AEV Higline Kit * Custom Viper GTS Blue paint job * Golen 4.6L stroker * AEM FI/C 8 system * Griffin 3" Radiator * Custom 2.5" "quite" exhaust system with MagnaFlow Aftermarket Catalyst and Dynamax Cut Back * NV3550 gearbox * B&M short Shifter for NV3550 * IronMan steering stabilizer * IronMan 2.5" Coils * Rancho 9000xl shocks * Front and Rear Dana 44 * Front RCV Performance CV shafts * Front Synergy Suspension inner sleeve * Front Black Magic Brake upgrade kit * Front Factory Rubicon Locker * Rear Factory 10 chromoly axle shafts * Superior Bolt on Truss Kit * Rear ARB locker * Motive gear 4.88 gears * BFgoodrich KM2 35x12.5r15 Tires * SPOD switch Panel * ARB Twin compressor * AEV Tummy Tuck * Currie Enterprises JJ Fully Adjustable Control Arms * Rugged Ridge angle Reduction * Rugged Ridge Rear Drive Shaft * Warn Rear Bumper * Mopar Rock Crawler Front bumper Warn VR-1000s Winch with Synthetic rob * Rock Hard 4x4 License Plate & 3rd Brake Relocation Bracket * Front and Rear AOR LED lights * Rugged Ridge All weather Floor mattes In Progress: Rear Savvy LED light with Custom Europe to US wiring conversion * Upcoming planes: Jarry Can Holders * 2.5 Gallon Smittybilt air tank with a secondary compressor Future Plans: Currie Enterprises Tie Rod kit * Mopar Rear Bumper * Front truck-lite LED head lights * High Steering kit * Hydro steering * King shocks * Racing seats * Cruise Control * Side armors * Sound and Heat proofing the interior * Interior Carpeting * Rust Proofing Fixing the A/C! :mrgreen:

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Re: Project Rust Buggy !

Post by ossme » Mon Mar 19, 2012 9:49 am

Should I make it a TJ or a YJ buggy ?? :mrgreen:
RB project:
Current status: Blue 1998 Jeep TJ : AEV Higline Kit * Custom Viper GTS Blue paint job * Golen 4.6L stroker * AEM FI/C 8 system * Griffin 3" Radiator * Custom 2.5" "quite" exhaust system with MagnaFlow Aftermarket Catalyst and Dynamax Cut Back * NV3550 gearbox * B&M short Shifter for NV3550 * IronMan steering stabilizer * IronMan 2.5" Coils * Rancho 9000xl shocks * Front and Rear Dana 44 * Front RCV Performance CV shafts * Front Synergy Suspension inner sleeve * Front Black Magic Brake upgrade kit * Front Factory Rubicon Locker * Rear Factory 10 chromoly axle shafts * Superior Bolt on Truss Kit * Rear ARB locker * Motive gear 4.88 gears * BFgoodrich KM2 35x12.5r15 Tires * SPOD switch Panel * ARB Twin compressor * AEV Tummy Tuck * Currie Enterprises JJ Fully Adjustable Control Arms * Rugged Ridge angle Reduction * Rugged Ridge Rear Drive Shaft * Warn Rear Bumper * Mopar Rock Crawler Front bumper Warn VR-1000s Winch with Synthetic rob * Rock Hard 4x4 License Plate & 3rd Brake Relocation Bracket * Front and Rear AOR LED lights * Rugged Ridge All weather Floor mattes In Progress: Rear Savvy LED light with Custom Europe to US wiring conversion * Upcoming planes: Jarry Can Holders * 2.5 Gallon Smittybilt air tank with a secondary compressor Future Plans: Currie Enterprises Tie Rod kit * Mopar Rear Bumper * Front truck-lite LED head lights * High Steering kit * Hydro steering * King shocks * Racing seats * Cruise Control * Side armors * Sound and Heat proofing the interior * Interior Carpeting * Rust Proofing Fixing the A/C! :mrgreen:

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Re: Project Rust Buggy !

Post by MalteJK » Mon Mar 19, 2012 9:59 am

ossme wrote:Should I make it a TJ or a YJ buggy ?? :mrgreen:
CJ :lol: :D
http://www.oryx4x4.com

“Some people never go crazy, What truly horrible lives they must live”
c.b.

#green Jk Sahara ( totally stock ) ( 2013 -
#green Jk Sport ( totally struck ) ( 2013 - 2013 )
#white nissan badroll(stuck) ( 2012-2013 )
#silver jk Sahara unlimited ( stock ) ( 2010- )

phone : 0567786537

lead: Newbie(2) Intermediate(11), Advanced(5)

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Re: Project Rust Buggy !

Post by ossme » Mon Mar 19, 2012 3:00 pm

MalteJK wrote:
ossme wrote:Should I make it a TJ or a YJ buggy ?? :mrgreen:
CJ :lol: :D
CJ ?? :shock:

I would love to do so.. but it is very hard to find CJs around here .. :?
RB project:
Current status: Blue 1998 Jeep TJ : AEV Higline Kit * Custom Viper GTS Blue paint job * Golen 4.6L stroker * AEM FI/C 8 system * Griffin 3" Radiator * Custom 2.5" "quite" exhaust system with MagnaFlow Aftermarket Catalyst and Dynamax Cut Back * NV3550 gearbox * B&M short Shifter for NV3550 * IronMan steering stabilizer * IronMan 2.5" Coils * Rancho 9000xl shocks * Front and Rear Dana 44 * Front RCV Performance CV shafts * Front Synergy Suspension inner sleeve * Front Black Magic Brake upgrade kit * Front Factory Rubicon Locker * Rear Factory 10 chromoly axle shafts * Superior Bolt on Truss Kit * Rear ARB locker * Motive gear 4.88 gears * BFgoodrich KM2 35x12.5r15 Tires * SPOD switch Panel * ARB Twin compressor * AEV Tummy Tuck * Currie Enterprises JJ Fully Adjustable Control Arms * Rugged Ridge angle Reduction * Rugged Ridge Rear Drive Shaft * Warn Rear Bumper * Mopar Rock Crawler Front bumper Warn VR-1000s Winch with Synthetic rob * Rock Hard 4x4 License Plate & 3rd Brake Relocation Bracket * Front and Rear AOR LED lights * Rugged Ridge All weather Floor mattes In Progress: Rear Savvy LED light with Custom Europe to US wiring conversion * Upcoming planes: Jarry Can Holders * 2.5 Gallon Smittybilt air tank with a secondary compressor Future Plans: Currie Enterprises Tie Rod kit * Mopar Rear Bumper * Front truck-lite LED head lights * High Steering kit * Hydro steering * King shocks * Racing seats * Cruise Control * Side armors * Sound and Heat proofing the interior * Interior Carpeting * Rust Proofing Fixing the A/C! :mrgreen:

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Re: Project Rust Buggy !

Post by ossme » Mon Jun 04, 2012 2:50 pm

NO NO NO NO , this is not dead yet ! :mrgreen:

... I'm debating between it and building another Shelby Cobra For the Winter ! :mrgreen:

Image
RB project:
Current status: Blue 1998 Jeep TJ : AEV Higline Kit * Custom Viper GTS Blue paint job * Golen 4.6L stroker * AEM FI/C 8 system * Griffin 3" Radiator * Custom 2.5" "quite" exhaust system with MagnaFlow Aftermarket Catalyst and Dynamax Cut Back * NV3550 gearbox * B&M short Shifter for NV3550 * IronMan steering stabilizer * IronMan 2.5" Coils * Rancho 9000xl shocks * Front and Rear Dana 44 * Front RCV Performance CV shafts * Front Synergy Suspension inner sleeve * Front Black Magic Brake upgrade kit * Front Factory Rubicon Locker * Rear Factory 10 chromoly axle shafts * Superior Bolt on Truss Kit * Rear ARB locker * Motive gear 4.88 gears * BFgoodrich KM2 35x12.5r15 Tires * SPOD switch Panel * ARB Twin compressor * AEV Tummy Tuck * Currie Enterprises JJ Fully Adjustable Control Arms * Rugged Ridge angle Reduction * Rugged Ridge Rear Drive Shaft * Warn Rear Bumper * Mopar Rock Crawler Front bumper Warn VR-1000s Winch with Synthetic rob * Rock Hard 4x4 License Plate & 3rd Brake Relocation Bracket * Front and Rear AOR LED lights * Rugged Ridge All weather Floor mattes In Progress: Rear Savvy LED light with Custom Europe to US wiring conversion * Upcoming planes: Jarry Can Holders * 2.5 Gallon Smittybilt air tank with a secondary compressor Future Plans: Currie Enterprises Tie Rod kit * Mopar Rear Bumper * Front truck-lite LED head lights * High Steering kit * Hydro steering * King shocks * Racing seats * Cruise Control * Side armors * Sound and Heat proofing the interior * Interior Carpeting * Rust Proofing Fixing the A/C! :mrgreen:

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Re: Project Rust Buggy !

Post by DinoStroker » Mon Jun 04, 2012 5:31 pm

SSS wrote:but for sure it will become more expensive than you think :lol:
That's quite likely but if you make a plan around recycling as many good junkyard parts as possible, the cost needn't be outrageous and it'll be a lot of fun.
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Re: Project Rust Buggy !

Post by ossme » Tue Jun 05, 2012 8:31 am

DinoStroker wrote:
SSS wrote:but for sure it will become more expensive than you think :lol:
That's quite likely but if you make a plan around recycling as many good junkyard parts as possible, the cost needn't be outrageous and it'll be a lot of fun.
... and the fun factor of building something is what I'm looking for. :)

The Cobra needs less tools and less fabrication work. easier for the space and for the summer. :) It will be nice to drive one around town as well. 8-) I already build one, so a second one won't be as hard! :mrgreen:

The Buggy's usage will be limited since I can't join AD4x4 trips. The sale value will also be limited since not many fancy this stuff. :?
On the plus side, It will be a good rock crawler & I might start a new sport in UAE; turning those type of buggies very popular in the future. :mrgreen: It will need more fab work (more fun) and it will be cheaper overall as long as I don't go all crazy with it. :geek:
Oh, and who knows! Maybe I will build it in Desert Challenge Specifications ! :twisted: But that might be expensive.. :?
RB project:
Current status: Blue 1998 Jeep TJ : AEV Higline Kit * Custom Viper GTS Blue paint job * Golen 4.6L stroker * AEM FI/C 8 system * Griffin 3" Radiator * Custom 2.5" "quite" exhaust system with MagnaFlow Aftermarket Catalyst and Dynamax Cut Back * NV3550 gearbox * B&M short Shifter for NV3550 * IronMan steering stabilizer * IronMan 2.5" Coils * Rancho 9000xl shocks * Front and Rear Dana 44 * Front RCV Performance CV shafts * Front Synergy Suspension inner sleeve * Front Black Magic Brake upgrade kit * Front Factory Rubicon Locker * Rear Factory 10 chromoly axle shafts * Superior Bolt on Truss Kit * Rear ARB locker * Motive gear 4.88 gears * BFgoodrich KM2 35x12.5r15 Tires * SPOD switch Panel * ARB Twin compressor * AEV Tummy Tuck * Currie Enterprises JJ Fully Adjustable Control Arms * Rugged Ridge angle Reduction * Rugged Ridge Rear Drive Shaft * Warn Rear Bumper * Mopar Rock Crawler Front bumper Warn VR-1000s Winch with Synthetic rob * Rock Hard 4x4 License Plate & 3rd Brake Relocation Bracket * Front and Rear AOR LED lights * Rugged Ridge All weather Floor mattes In Progress: Rear Savvy LED light with Custom Europe to US wiring conversion * Upcoming planes: Jarry Can Holders * 2.5 Gallon Smittybilt air tank with a secondary compressor Future Plans: Currie Enterprises Tie Rod kit * Mopar Rear Bumper * Front truck-lite LED head lights * High Steering kit * Hydro steering * King shocks * Racing seats * Cruise Control * Side armors * Sound and Heat proofing the interior * Interior Carpeting * Rust Proofing Fixing the A/C! :mrgreen:

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Re: Project Rust Buggy !

Post by ossme » Sat Jun 09, 2012 5:51 am

well, I was thinking about making the buggy street legal. A friend from jeepforum.com developed the following picture for me. 8-)

Image
RB project:
Current status: Blue 1998 Jeep TJ : AEV Higline Kit * Custom Viper GTS Blue paint job * Golen 4.6L stroker * AEM FI/C 8 system * Griffin 3" Radiator * Custom 2.5" "quite" exhaust system with MagnaFlow Aftermarket Catalyst and Dynamax Cut Back * NV3550 gearbox * B&M short Shifter for NV3550 * IronMan steering stabilizer * IronMan 2.5" Coils * Rancho 9000xl shocks * Front and Rear Dana 44 * Front RCV Performance CV shafts * Front Synergy Suspension inner sleeve * Front Black Magic Brake upgrade kit * Front Factory Rubicon Locker * Rear Factory 10 chromoly axle shafts * Superior Bolt on Truss Kit * Rear ARB locker * Motive gear 4.88 gears * BFgoodrich KM2 35x12.5r15 Tires * SPOD switch Panel * ARB Twin compressor * AEV Tummy Tuck * Currie Enterprises JJ Fully Adjustable Control Arms * Rugged Ridge angle Reduction * Rugged Ridge Rear Drive Shaft * Warn Rear Bumper * Mopar Rock Crawler Front bumper Warn VR-1000s Winch with Synthetic rob * Rock Hard 4x4 License Plate & 3rd Brake Relocation Bracket * Front and Rear AOR LED lights * Rugged Ridge All weather Floor mattes In Progress: Rear Savvy LED light with Custom Europe to US wiring conversion * Upcoming planes: Jarry Can Holders * 2.5 Gallon Smittybilt air tank with a secondary compressor Future Plans: Currie Enterprises Tie Rod kit * Mopar Rear Bumper * Front truck-lite LED head lights * High Steering kit * Hydro steering * King shocks * Racing seats * Cruise Control * Side armors * Sound and Heat proofing the interior * Interior Carpeting * Rust Proofing Fixing the A/C! :mrgreen:

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